Uses of Bins and Blenders in Blending Plants

Different bins and blenders are used in blending plants to process various products. These include stainless steel bins, IBC bins, and BCV post bin blenders.

IPC bins

IPC bins are used in blending plants for storing and combining different materials. These containers are used to mix granules, liquids, and powders efficiently. Depending on your needs, you can choose from several IPC bins. The IPC bins are available in a variety of shapes and sizes. They are made from plastic, metal, and even a combination of two different materials. Various capacity ranges are also offered. For example, a small capacity IPC bin can hold 15 liters, while a large one can hold up to 1500 liters. The bins are designed for easy handling and are made of long-lasting material. One of the essential benefits of IPC bins is their ability to withstand dust. This allows for easy cleaning. In addition, these containers can be used for transfer purposes without any human touch.

Cage blenders

Cage blenders are closed, contained systems for blending materials. They are ideal for blending dry powders, for example, in a capsule plant. These systems also enable a better flow of tablets and capsules. Blenders are a common type of industrial equipment. They are used in various industries, including food production, cosmetics, pharmaceuticals, etc. Generally, they are made from steel or stainless steel. Their robust construction ensures a long life for the machine. There are many types of blenders available. Some of them are bin blenders, container tumblers, and V-blenders. In addition to their uses in blending plants, blenders have other applications, such as lubrication. The primary purpose of a V-blender is to minimize attrition, reducing particle size reduction. This is because a helical ribbon screw creates a fourth gravity flow.

IBC blenders

Bin blenders are used to mix different kinds of dry powders and liquids. They are usually equipped with a high-speed motor, ensuring all ingredients are thoroughly mixed. Bin blenders come in two primary forms. One is a symmetrical one, while the other is an asymmetrical model. The shape of the container has a bearing on its efficiency. The most common type is the rectangular IBC. This is typically 42” x 48” in size. However, there are also intermediate bulk containers in irregular shapes. In a bin blender, an IBC container is loaded into the blender and rotated at a set speed. A control system usually guides this rotation, though it can be manually operated. Aside from this, several other features make the blender a practical and reliable option. For instance, it is easy to clean and transport.

BCV post bin blenders

BCV post bin blenders are an effective way to achieve a smooth and even blending of ingredients. They are designed to meet the mixing needs of a wide range of drugs. Surprisingly, the BCV post bin blenders are popular in the pharmaceutical industry. Several manufacturers in this segment offer competitive pricing and service. The quality is top-notch, and the warranty is worth the extra money. They are a good choice for the small pharma lab and can also be used in the food and chemical industries. Their features include variable frequency control and rotary systems. With their high performance and scalability, these devices are ideal for large-scale drug blending operations.

Stainless-steel bin blenders

Stainless steel bin blenders are a boon for blending plant operations. They are not only durable but also require minimal maintenance. Besides, they are available in different sizes, which makes them perfect for a wide range of applications. One of the most advanced blending processes is tumble blending. In this process, the materials are mixed horizontally. This helps the blender achieve complete discharge and improves the blending process’s efficiency. Another feature of a bin blender is the WIP/CIP cleaning system. This cleans the blender automatically. Moreover, the cleaner the bin blender, the better. Choosing a new blender depends on various factors, including power rating and speed. Among other features, the vertical orientation of the blades is ideal for blending dry or wet material. It is also convenient to clean because the external surfaces are smooth and easy to wipe.

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